Digital Transformation in Manufacturing
Digital Transformation in Manufacturing
StatPort is built on a strong Master Data Management Framework and Service Oriented Architecture with Big Data backend with IoT / Edge integration to deliver Statistical Process Control, Analytics & Automation and Smart Factory outcomes. StatPort delivers Production Monitoring – OLE / OEE, Enterprise Wide Quality Control, Digital Audits, Preventive & Predictive Maintenance.
Use Cases
We have delivered Digital Transformation to 23+ locations all over India across different sub segments of manufacturing with a fast growing footprint of 35 million data points each year.
Daily Works Management
Production & Process Monitoring
Visual Inspection
Cognitive Insights
OLE & OEE
Yield & Material Losses
Quality: Incoming, In Process, PDI
Asset Management & Maintenance
Digital Audits
Statistical Process Control
Capabilities
Line Effectiveness
Our analytics algorithm powered with Big Data capabilities bring in valuable insights for Overall Equipment Effectiveness - OEE and more.
Assembly Lines
Our specialized apps for assembly lines make it easy to capture defects, enable targeted communication and track corrective actions.
Traceability
StatPort Traceability gives compiled evidences of quality, rework and validations for a component or batch with option to export and share data logs.
SOP Monitor
This is a specialised dashboard to monitor adherence and deviations on Standard Operating Procedures - keep an eye on material movement and processing in terms of rules and approvals.
Digital Audit
Build audit pillars, check sheets, check points with support for continuous, attribute and ordinal data. Automate schedules, track coverage, NCs and scores.
Visual Inspection
For paint, welding and finishing shops, we offer specialised 'touch' interfaces to capture defects in a visual medium. Defects are visually located and layered with severity.
Implementation Methodology
Assessment & Framework
We start with a study of your value stream and identification of the data stream, followed by, analytics of data in scope and construction of master data – frameworks. This is the foundation to configure StatPort and drive transformation.
1
Workflow & Automation
Re-imagine workflows as cross functional interplays that manifest as process flows with rules, targets, connected processes, alerts and escalations. Our workflow configurations deliver Cyber Physical Interplays with IT – OT convergence.
2
Outcome Orientation
We deliver Digital Transformation and take responsibility for producing outcomes – not software. Starting with digitalization in a short time span we walk the journey to achieve your Industry 4.0 goals through training, handholding, upgrades, support and more.
3
Pricing Plan
At PQSI Digital we take pride in delivering world class Industrial Digital Transformation on time, at the right budgets and assured returns within the 1st year of usage. Our contracts include a 5-year fixed price catalog, SLA and performance guarantees.
10,000₹/Month
StatPort Cloud for SME
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- Setup costs On Actuals
- Data: No Limits
- Users: No Limits
- Edge Integration: Fixed Price
- Online Support & Performance Guarantee
4,50,000₹
Digital & Analytics
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- Setup costs On Actuals
- Users: No Limits
- Edge Integration: Fixed Price
- Online Support & Performance Guarantee
- Master Data Management
7,50,000₹/onwards
Analytics & Automation
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- Setup costs On Actuals
- Users: No Limits
- Edge Integration: Fixed Price
- Automation & Monitoring
- Online Support & Performance Guarantee
Success Stories
Tier 1 Components
"Our requirements were unique as a foundry, heat treatment and machining shop delivering 1000+ components. As a Tier 1 Export Oriented Unit with Aeronautical aspirations we had very specific expectations from our Digital Transformation. Specifically building the initial framework across all our stages of manufacturing for large number of components was quite challenging. PQSI Digital delivered to our requirements and, today their Smart TV dashboard welcomes customers with live analytics and insights"
Tier 1 Fabrication, Bangalore
Director"PQSI Digital’s approach and cost efficiencies gave us the confidence to go for Digital Transformation simultaneously across all our locations. In the fabrications space, data volumes are high and the need for visual inspections were very well met by their mobile apps. We are now completing inspections of large components within 2 minutes on an intuitive touch interface."
MSME, SIPCOT, Chennai
Director"As an SME we were apprehensive about Digital Transformation, especially about investments in this uncertain climate. PQSI Digital supported us with a monthly subscription model that cost much less than a full time resource and gave us the same quality of a large enterprise. We have a cellular manufacturing model and our value stream needs to be agile and elastic. We were surprise how StatPort easily fit our needs without customisations"
Tyre Manufacturer
"StatPort has accelerated the Statistical Process Control journey and continued to deliver success with excellent upgrades and support during the pandemic. We are definitely considering pan India implementations"
Leading Truck & Bus OEM
GM - Manufacturing Quality"StatPort is at the heart of our migration to BS VI standards, we have made significant investments in manufacturing infrastructure, specifically in fixtures. StatPort helps us with live monitoring across a multitude of digital sources and gives us statistical validation of our improved capabilities”
Global Leader, Industrial Ceramics
DGM"We are amazed that we could complete implementation of StatPort entirely online given lockdown and restrictions around the pandemic. With StatPort we have Workflow Automation and Remote Monitoring that saves 2500 management hours in addition to driving our Line Effectiveness month on month – we are confident of recovering 10x of our investments in Digital Transformation in the 1st year itself"
Recent Blog
StatPort from PQSI Digital featured among the Top 10 Solutions for Manufacturing by ERP Insights Magazine
They bring to you a host of beautifully created infographics that contain the latest digital marketing.
They bring to you a host of beautifully created infographics that contain the latest digital marketing.
They bring to you a host of beautifully created infographics that contain the latest digital marketing.
They bring to you a host of beautifully created infographics that contain the latest digital marketing.
They bring to you a host of beautifully created infographics that contain the latest digital marketing.
They bring to you a host of beautifully created infographics that contain the latest digital marketing.